Activation energy and diffusion kinetics are important in modulating the high temperature oxidation behavior of metals. Recently developed multi-principal element alloys, also called high entropy alloys (HEAs), are promising candidate material for high temperature applications. However, the activation energies and diffusion kinetics of HEAs have been limitedly explored. We investigate the diffusional activation energy for oxidation of Al0.1CoCrFeNi HEA. Compared to conventional steels and Ni-based super alloys, the HEA showed a significantly higher diffusion activation energy. This behavior is explained based on low potential energy of the lattice and interstitial sites which effectively trap the atoms, limiting their diffusion. The atomic mean jump frequency for interstitial diffusion of oxygen in the HEA is four-orders of magnitude lower than T22 and T91 steels and seven-orders of magnitude lower compared to pure iron. Al0.1CoCrFeNi HEA showed the lowest oxidation rate compared to conventionally used steels, super-alloys, and coatings. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

Harpreet Singh Grewal

Mechanical Engineering

(SoE) School of Engineering

Harpreet Singh

Sanjiv R.M.

Kumar R.

Ayyagari A.

Mukherjee S.

Singh H.

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Shiv Nadar University

Advanced Engineering Materials

Surface phenomenon such as cavitation erosion-corrosion limits the working life and durability of the fluid machines through significantly altering the efficiency. Surface modification is an apparent and economical route for improving the sustainability of these components. Recently developed complex concentrated alloys (CCAs) or high entropy alloys (HEAs) possess exceptional properties owing to high configurational entropy. We developed CCA coatings on the stainless steel using a facial and effective microwave processing technique. The effect of Al molar fraction in AlxCoCrFeNi (x = 0.1–3) CCAs on ultrasonic cavitation erosion-corrosion was investigated in 3.5\% NaCl solution. For comparison, cavitation erosion and electrochemical corrosion behavior of the pre- and post-tested samples was also performed. Detailed microstructure and mechanical characterization of the developed coatings were also preformed using different analytical techniques. The equimolar CCA coating showed apical degradation resistance under both pure erosion and erosion-corrosion conditions. The observed behavior is attributed to high strain hardening, optimal hardness, fracture toughness, and utmost stability of the passive layer. The phenomenal conjugation of these properties was associated with highest configurational entropy for equimolar composition resulting in sluggish diffusion, and severe lattice straining. Compared to pits, striations and cracks characterizing the morphology of the degraded stainless steel, the equimolar and Al0.1CoCrFeNi CCAs showed TTS (tearing topograph surface) as the dominant failure mode characterized by presence of microplastic deformation. The degradation of the Al3CoCrFeNi CCA occurred mainly through brittle failure mode. The difference in failure mechanism is related to the mechanical properties and underlying microstructure. © 2018 Elsevier B.V.

Fulltext

Ultrasonics Sonochemistry

Microwave synthesized complex concentrated alloy coatings: Plausible solution to cavitation induced erosion-corrosion

There has been tremendous interest in recent years in a new class of multi-component metallic alloys that are referred to as high entropy alloys, or more generally, as complex concentrated alloys. These multi-principal element alloys represent a new paradigm in structural material design, where numerous desirable attributes are achieved simultaneously from multiple elements in equimolar (or near equimolar) proportions. While there are several review articles on alloy development, microstructure, mechanical behavior, and other bulk properties of these alloys, then there is a pressing need for an overview that is focused on their surface properties and surface degradation mechanisms. In this paper, we present a comprehensive view on corrosion, erosion and wear behavior of complex concentrated alloys. The effect of alloying elements, microstructure, and processing methods on the surface degradation behavior are analyzed and discussed in detail. We identify critical knowledge gaps in individual reports and highlight the underlying mechanisms and synergy between the different degradation routes. © 2018 by the authors. Licensee MDPI, Basel, Switzerland.

Metals

Corrosion, erosion andwear behavior of complex concentrated alloys: A review

Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al0.1CoCrFeNi HEA in two different media: distilled water with and without 3.5 wt\% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al0.1CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA. © 2017 Elsevier B.V.

Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy

Materials Characterization

High temperature oxidation behavior of Ni-based superalloy GH202

Entropy

High Temperature Oxidation and Corrosion Properties of High Entropy Superalloys

High-Temperature Oxidation Behavior of Al-Co-Cr-Ni-(Fe or Si) Multicomponent High-Entropy Alloys

MRS Proceedings

Improvement in High Temperature Oxidation Resistance of Co-Al-W Based Superalloys

Oxidation of Metals

Activation Energy and High Temperature Oxidation Behavior of Multi-Principal Element Alloy